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Journal of Membrane Science 338 (2009) 111–118 Contents lists available at ScienceDirect Journal of Membrane Science journal homepage: www.elsevier.com/locate/memsci Dehydration of water/dichloromethane/n-butanol mixtures by pervaporation; optimisation and modelling by response surface methodology Verónica García a,, Junkal Landaburu-Aguirre a , Eva Pongrácz b , Paavo Perämäki c , Riitta L. Keiski a a Mass and Heat Transfer Process Laboratory, Department of Process and Environmental Engineering, P.O. Box 4300, FI-90014, University of Oulu, Oulu, Finland b Thule Institute, Centre of Northern Environmental Technology, P.O. Box 7300, FI-90014, University of Oulu, Oulu, Finland c Department of Chemistry, P.O. Box 3000, FI-90014, University of Oulu, Oulu, Finland article info Article history: Received 21 January 2009 Received in revised form 7 April 2009 Accepted 9 April 2009 Available online 3 May 2009 Keywords: Pervaporation Hydrophilic membrane Response surface methodology D-optimal design VOC purification abstract This paper reports pervaporation of water from the ternary water/dichloromethane/n-butanol system using a hydrophilic poly(vinyl alcohol) based membrane (GKSS Forschungszentrum). In order to optimize the separation process, an experimental design approach with one process and three formulation fac- tors was applied. The parameters studied were feed temperature (process factor), and water, n-butanol and dichloromethane feed initial concentrations (formulation factors). The D-optimal design yielded quadratic models with excellent fit and predictive power for the responses water flux through the mem- brane, and the enrichment factor towards water. The results showed the impermeability of the membrane towards dichloromethane. The response surface analysis indicated the water flux through the membrane to be positively affected by temperature and initial water feed concentration. The enrichment factor towards water was positively influenced by the increase of n-butanol and dichloromethane initial feed concentration. The response surface methodology indicted that a feed temperature of 49 C and initial feed concentration of water, dichloromethane and n-butanol of around 6.64, 41 and 52.36wt%, respec- tively, were the optimal conditions for the pervaporation process within the studied range. The validity of the model was confirmed experimentally and the results were satisfactory. © 2009 Elsevier B.V. All rights reserved. 1. Introduction Dichloromethane (DCM) and n-butanol are volatile organic compounds (VOCs) widely used as solvents in industry and have hazardous characteristics [1–3]. Pervaporation (PV) using hydrophilic membranes is a well established technique for remov- ing water from organic solvents. The PV process is driven by a difference in chemical potential. It is traditionally explained with the solution diffusion model, i.e., sorption of the feed components on the active surface layer of the membrane, diffusion of the com- ponents through the membrane, and desorption at the permeate side [4]. The PV driving force is achieved by keeping the pressure of the downstream side much lower than the saturation pressure of the permeating components. As a consequence, the selective com- pounds from the liquid mixtures are removed as vapour through a non-porous perm selective membrane [5]. The advantages of PV include low operating temperatures that avoid the degrada- Abbreviations: VOCs, volatile organic compounds; DCM, dichloromethane; PV, pervaporation; PVA, poly(vinyl alcohol); RSM, response surface methodology; PLS, partial least squares; ANOVA, analysis of variance. Corresponding author. Tel.: +358 8 553 7862; fax: +358 8 553 2369. E-mail address: veronica.garcia@oulu.fi (V. García). tion of the compounds, minimal energy expenditures, no emissions into the environment, no requirement of additional components in the feed and, therefore, no product contamination [6]. In contrast, low fluxes, concentration polarization phenomenon and membrane swelling may limit PV efficiency. Water removal from n-butanol has been reported by several authors using mainly poly(vinyl alcohol) (PVA) membranes [7–12]. Dehydration of DCM by PV using inorganic membranes was reported by Sommer and Melin [13]. Further, the existing studies correspond to binary mixtures. Information regarding the PV of multicomponent systems using hydrophilic membranes is scarce. Traditionally, the study of the effects of experimental parame- ters on the PV performance has been conducted using an approach with one variable at a time. In this method the effect of each experi- mental factor is investigated altering the level of one factor at a time while maintaining the levels of the other factors constant. If the pur- pose of the study is not to understand the mechanism of the system, but rather to determine the optimum operating conditions, con- ducting the research using response surface methodology (RSM) becomes especially convenient. RSM is an efficient methodology where all the factors are varied simultaneously over a set of exper- imental runs. The use of RSM reduces the number of experiments needed for the analysis of the main effects and interactions between factors. Statistical design proved to be useful in some membrane 0376-7388/$ – see front matter © 2009 Elsevier B.V. All rights reserved. doi:10.1016/j.memsci.2009.04.040
Transcript

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Journal of Membrane Science 338 (2009) 111–118

Contents lists available at ScienceDirect

Journal of Membrane Science

journa l homepage: www.e lsev ier .com/ locate /memsci

ehydration of water/dichloromethane/n-butanol mixtures by pervaporation;ptimisation and modelling by response surface methodology

erónica García a,∗, Junkal Landaburu-Aguirre a, Eva Pongrácz b, Paavo Perämäki c, Riitta L. Keiski a

Mass and Heat Transfer Process Laboratory, Department of Process and Environmental Engineering, P.O. Box 4300, FI-90014, University of Oulu, Oulu, FinlandThule Institute, Centre of Northern Environmental Technology, P.O. Box 7300, FI-90014, University of Oulu, Oulu, FinlandDepartment of Chemistry, P.O. Box 3000, FI-90014, University of Oulu, Oulu, Finland

r t i c l e i n f o

rticle history:eceived 21 January 2009eceived in revised form 7 April 2009ccepted 9 April 2009vailable online 3 May 2009

eywords:ervaporation

a b s t r a c t

This paper reports pervaporation of water from the ternary water/dichloromethane/n-butanol systemusing a hydrophilic poly(vinyl alcohol) based membrane (GKSS Forschungszentrum). In order to optimizethe separation process, an experimental design approach with one process and three formulation fac-tors was applied. The parameters studied were feed temperature (process factor), and water, n-butanoland dichloromethane feed initial concentrations (formulation factors). The D-optimal design yieldedquadratic models with excellent fit and predictive power for the responses water flux through the mem-brane, and the enrichment factor towards water. The results showed the impermeability of the membrane

ydrophilic membraneesponse surface methodology-optimal designOC purification

towards dichloromethane. The response surface analysis indicated the water flux through the membraneto be positively affected by temperature and initial water feed concentration. The enrichment factortowards water was positively influenced by the increase of n-butanol and dichloromethane initial feedconcentration. The response surface methodology indicted that a feed temperature of 49 ◦C and initialfeed concentration of water, dichloromethane and n-butanol of around 6.64, 41 and 52.36 wt%, respec-tively, were the optimal conditions for the pervaporation process within the studied range. The validity

ed ex

of the model was confirm

. Introduction

Dichloromethane (DCM) and n-butanol are volatile organicompounds (VOCs) widely used as solvents in industry andave hazardous characteristics [1–3]. Pervaporation (PV) usingydrophilic membranes is a well established technique for remov-

ng water from organic solvents. The PV process is driven by aifference in chemical potential. It is traditionally explained withhe solution diffusion model, i.e., sorption of the feed componentsn the active surface layer of the membrane, diffusion of the com-onents through the membrane, and desorption at the permeateide [4]. The PV driving force is achieved by keeping the pressure ofhe downstream side much lower than the saturation pressure of

he permeating components. As a consequence, the selective com-ounds from the liquid mixtures are removed as vapour throughnon-porous perm selective membrane [5]. The advantages of

V include low operating temperatures that avoid the degrada-

Abbreviations: VOCs, volatile organic compounds; DCM, dichloromethane; PV,ervaporation; PVA, poly(vinyl alcohol); RSM, response surface methodology; PLS,artial least squares; ANOVA, analysis of variance.∗ Corresponding author. Tel.: +358 8 553 7862; fax: +358 8 553 2369.

E-mail address: [email protected] (V. García).

376-7388/$ – see front matter © 2009 Elsevier B.V. All rights reserved.oi:10.1016/j.memsci.2009.04.040

perimentally and the results were satisfactory.© 2009 Elsevier B.V. All rights reserved.

tion of the compounds, minimal energy expenditures, no emissionsinto the environment, no requirement of additional components inthe feed and, therefore, no product contamination [6]. In contrast,low fluxes, concentration polarization phenomenon and membraneswelling may limit PV efficiency.

Water removal from n-butanol has been reported by severalauthors using mainly poly(vinyl alcohol) (PVA) membranes [7–12].Dehydration of DCM by PV using inorganic membranes wasreported by Sommer and Melin [13]. Further, the existing studiescorrespond to binary mixtures. Information regarding the PV ofmulticomponent systems using hydrophilic membranes is scarce.

Traditionally, the study of the effects of experimental parame-ters on the PV performance has been conducted using an approachwith one variable at a time. In this method the effect of each experi-mental factor is investigated altering the level of one factor at a timewhile maintaining the levels of the other factors constant. If the pur-pose of the study is not to understand the mechanism of the system,but rather to determine the optimum operating conditions, con-ducting the research using response surface methodology (RSM)

becomes especially convenient. RSM is an efficient methodologywhere all the factors are varied simultaneously over a set of exper-imental runs. The use of RSM reduces the number of experimentsneeded for the analysis of the main effects and interactions betweenfactors. Statistical design proved to be useful in some membrane

1 brane Science 338 (2009) 111–118

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12 V. García et al. / Journal of Mem

pplications [14–16]. However, literature regarding its applicabil-ty to PV is very limited [17–19]. Further, the studies do not refero multicomponent systems where composition of mixtures highlyonstrains the experimental designs.

This study is part of a research aiming at developing a treatmentystem for a certain type of industrial wastewater. The starting tar-eted compounds were n-butanol, DCM and sodium chloride. Onef the objectives was to reclaim VOCs for possible future re-use. Pre-iously, PV of the water–n-butanol–DCM–sodium chloride mixtureas performed using hydrophobic membranes [20,21]. The result-

ng permeates did not contain any electrolyte, however, they wereot concentrate enough in the VOCs for direct re-use. This workontinues from the result of the previous study and aims at theehydration of the VOCs. This paper reports the PV of water fromernary systems at different feed concentrations and temperaturessing a composite hydrophilic membrane. In this research, RSM wastilized to study the effect of experimental parameters on the PVerformance and to find the optimum conditions. The ultimate aimas to find suitable approximating functions that described the PVrocess in order to predict and determine the future responses.

. Experimental

.1. Materials

n-Butanol and DCM were purchased from VWR BDH Prolabo andigma–Aldrich, respectively. n-Butanol and DCM were of GPR recta-ure and purum grade, respectively. Feed solutions were preparedsing distilled Milli-Q water. Some properties of the compoundssed in this study are listed in Table 1.

The composite hydrophilic membrane used in this study wasindly supplied by GKSS Forschungszentrum (Geesthacht, Ger-any). The flat membrane consisted of three different layers: a

ense selective top layer of about 1 �m made of PVA and titaniumioxide, a supporting microporous middle layer of polyacryloni-rile, and a third mechanical support layer of polyphenylene sulfide.itanium dioxide is included as nanoparticles to add stability to theembrane. SME pictures of the membrane are shown in Fig. 1.

.2. Pervaporation experiments

PV experiments were conducted using a cross-flow laboratorycale membrane unit (model P28, CELFA AG, Switzerland) with anffective membrane area of 2.8 × 10−3 m2. All experiments wereonducted maintaining the permeate pressure below 3 mbars andith a feed flow rate of 3 dm3 min−1. Feed temperatures were kept

onstant by means of a thermostatic unit (LAUDA, Ecoline Stared-tion E 103). Details of the PV apparatus are described in previousublications [20,21].Permeate and feed samples were taken at reg-lar intervals and analysed by gas chromatography (Agilent, 6890N)ith different procedures. Permeate was collected by condensation

n liquid nitrogen cold traps, and, if needed, dissolved in a spe-ific amount of deionised water. The permeate composition wasetermined by a gas chromatograph with a flame ionization detec-or. The feed composition was determined by a gas chromatographquipped with a thermal conductivity detector.

able 1eneral properties of water, n-butanol and DCMa.

ompound Molecular formulae BP (◦C) Dipole momentum MW

CM CH2Cl2 40 1.60 4.9-Butanol C4H10O 117 1.66 74.1ater H2O 100 1.85 18

a BP, boiling point; MW, molecular weight.

Fig. 1. SEM photographs of pervaporation membranes at a magnification of 1000×.

2.3. Response surface methodology

RSM is a particular set of mathematical and statistical methodsthat includes experimental design, model fitting and validation andcondition optimisation. The study of the dehydration of the targetedsystem by PV was highly constrained by the membrane toleranceand the homogeneity of the feed. In such cases the experimentalruns are designed in accordance with D-optimal design. A detaileddiscussion of D-optimal design is found in Myers and Montgomery[22] and Eriksson et al. [23].

In this work, the RSM for the pervaporation of water fromthe ternary water/DCM/n-butanol was conducted by using theMODDE 8.0 software (Umetrics). The effect of the following fourfactors on the efficiency of the PV process was studied: the quan-titative factor feed temperature (T) and the formulation factorsinitial feed water concentration (Cw), initial feed DCM concen-tration (CDCM) and initial feed n-butanol concentration (Cb). Theinteraction between the effects of the different factors was alsoconsidered. Based on preliminary trials, the tolerance of the mem-brane and the homogeneity of the feed solution, the formulationfactors varied between 5 wt% < Cw < 20 wt%, 5 wt% < CDCM < 45 wt%and 50 wt% < Cb < 90 wt%. The temperature levels were 30 and 50 ◦C.The responses were the water flux through the membrane (Jw) andthe enrichment factor towards water (ˇ). The responses are calcu-lated as Jw = m/t × A and ˇ = yw/xw, where m is the amount of watercollected in the permeate during a certain time t, A is the effectivemembrane area, xw and yw the weight fraction of water in the feedand permeate. The model recommended was quadratic as follows:

Y = b0 +n∑

i=1

biXi +n∑

i=1

biiX2i +

n−1∑

i=1

n∑

j=i+1

bijXiXj (1)

where Y is the predicted response, bo the constant coefficient, bi the

linear coefficients, bij the interaction coefficients, bii the quadraticcoefficients and Xi, Xj are the coded levels of the factors studied. Inorder for the experimental plan to be viable, the reference mixtureand the candidate set selected by the software were altered man-ually. Runs were carried out in randomised order to break down

(g mol−1) Solubility in water at 20 ◦C � (g m−3) p01 at 40 ◦C (kPa)

4 1.32 1.33 102.542 7.70 0.81 2.47

1 7.39

V. García et al. / Journal of Membrane Science 338 (2009) 111–118 113

Table 2D-optimal design arrangements and responses for the removal of water from the water/DCM/n-butanol system by PV.

Experiment number Factorsa Responsesb

T (◦C) Cw (wt%) CDCM (wt%) Cb (wt%) Jw × 105 (kg m−2 s−1) ˇ

N1 30 4.96 4.88 90.16 0.97 19.41N2 30 5.84 42.31 51.86 1.82 18.40N3 30 17.62 4.73 77.65 2.73 5.77N4 30 10.17 4.52 85.31 2.08 9.83N5 30 5.05 29.61 65.34 1.36 9.51N6 30 12.53 16.94 70.53 2.71 8.17N7 50 5.18 42.46 52.36 3.61 27.44N8 50 4.99 4.68 90.33 2.16 23.15N9 50 17.73 4.61 77.66 8.69 6.20N10 50 9.74 4.66 85.59 5.25 11.41N11 50 14.20 4.71 81.09 7.68 7.95N12 50 4.10 17.19 78.71 2.14 28.60N13 50 9.06 27.41 63.53 6.61 12.90N14 40 10.00 16.01 73.99 3.43 10.72N15 40 10.08 18.38 71.53 3.71 10.83N16 40 9.76 18.69 71.54 3.72 11.44N17 40 10.34 18.67 70.97 3.97 10.21N18 40 10.14 18.94 70.91 4.01 10.44N19 40 9.91 18.55 71.54 3.22 10.75N 28 81.49 7.53 7.90N 72

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a T, temperature; Cw, initial feed water concentration; CDCM, initial feed DCM conb Jw, water flux through the membrane; ˇ, enrichment factor towards water.

ny occurring systematic time trend. The final experimental designatrix as well as the obtained output responses during the tests

f 240 min are shown in Table 2. The original design that includedeplicates of the reference mixture for estimating the pure erroras augmented with replicates of random runs in order to check

he homogeneity of the error variance.The relationship between thexperimental variables and the responses was investigated usingartial least squares (PLS) with a model selected by the software.he model validation is an important part of the data analysis pro-edure, as the approximating model would give poor or misleadingesults if the fit were inadequate. The goodness of fit of the modelas evaluated by inspecting the coefficients of determination R2,

2adj and, Q2 values. R2, R2

adj and, Q2 indicate the fraction of the varia-ion of the response explained by the model, the fraction of variationf the response explained by the model adjusted for degrees of free-om and the fraction of the variation of the response predicted byhe model, respectively. The model validity was also evaluated byhe analysis of variance (ANOVA). The confidence level used was5%. Finally, the optimal conditions were determined by runninghe optimizer tool of MODDE 8.0 for each system and the assump-ion of the model was also verified. The optimal conditions giveny the software depend on the boundaries of the study. The opti-izer uses a Nelder Mead simplex method with the fitted response

unctions to optimize an overall desirability function combining thendividual desirability of each response.

. Results and discussion

.1. Data analysis and evaluation of the model by RSM

During the conduction of the PV experiments, when DCM wasound in the permeate, its concentration was negligible. Conse-uently, the membrane is considered to be non-permeable to therganic solvent. Results shown in Table 2 were fitted by PLS intouadratic models with four variables. The models were improved by

pplying logarithmic transformation to both responses, water fluxhrough the membrane and enrichment factor towards water. Addi-ionally, the models were simplified by removing the statisticallyon-significant terms from Eq. (1). However, when the exclusionf such terms from the model decreased or kept a constant R2

adj

90.59 0.81 20.18

tion; Cb, initial feed n-butanol concentration.

value for any of the responses, the term was included in the model.The statistically non-significant linear terms also remained in themodel when the respective quadratic or interactive effects werestatistically significant. The variable importance plot (Fig. 2) wasused to evaluate the importance of the model terms. The adjust-ment of the model obtained to the target variables for the waterflux through the hydrophilic membrane was excellent, in terms ofR2 (R2 = 0.988), R2

adj (R2adj = 0.982) and Q2 (Q2 = 0.967). The repro-

ducibility obtained for this response was 98.76%. Regarding themodel of the enrichment factor towards water was also excellentlyadjusted. The obtained values of R2, R2

adj, Q2 and the reproducibil-ity were 0.994, 0.991, 0.970 and 99.85%, respectively. According tothe R2 values for both models, more than 98% of the data devia-tion can be explained by the two empirical models. A large valueof R2 does not necessarily imply a good regression model as R2

always increases when adding any variable, significant or not sig-nificant, to the model. R2

adj, however, generally increases whensignificant variables are only added to the model. In our study,R2 values are in good agreement with R2

adj for both models. Con-sequently, all the significant terms are included in the empiricalmodels.

Tables 3 and 4 show the ANOVA for the responses water per-meate flux through the hydrophilic membrane and the enrichmentfactor towards water, respectively. According to the obtained resultsFvalue > Ftabulated and p < 0.05 for both regression models. This meansthat the obtained models for water permeation through the mem-brane and the enrichment factor towards water are both statisticallysignificant with a 95% confidence level in the range studied. Further,the lack of fit of the model for water permeation is not significantwith a 95% confidence level as Fvalue < Ftabulated and p > 0.05. This isto say that the model error is in the same range as the pure erroras is desirable. On the contrary, according to Table 4, the lack offit for the model of enrichment factor towards water is significantwith a 95% confidence level (Fvalue > Ftabulated and p < 0.05) indicat-ing that the model error is significantly larger than the pure error.

However, as stated earlier, a very high reproducibility was obtainedfor this response (99.85%), which means that the pure error is arti-ficially close to zero. In this case, the reproducibility, or pure error,does not represent the true experimental error and the model erroris compared with an unreal pure error. A true lack of fit would

114 V. García et al. / Journal of Membrane Science 338 (2009) 111–118

Fig. 2. Variable importance plot (VIP) for the removal of water from the water/DCM/n-butanol system by PV using a PVA membrane.

Table 3ANOVA for the water permeate flux through the hydrophilic membranea.

Source of variation DF SS MS Fvalue Ftabulated (˛ = 0.05)* Probability (p) SD

Total corrected 20 1.57 0.079 0.280Regression 6 1.55 0.259 189.1 2.9 0.000 0.509Residual 14 0.019 0.001 0.037Lack of fit (model error) 8 0.014 0.002 1.7 3.8 0.267 0.041P

iation

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TA

S

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ure error (replicate error) 6 0.006 0.001

a DF, degrees of freedom; SS, sum of squares; MS, mean square; SD, standard dev* 5% significance level.

ave been found if both R2 and Q2 values were small. Additionally,ig. 3 illustrates that the observed responses correlated very wellith the predicted values. Therefore, the models can be considered

dequate for the predictions and for optimisation. The quadraticodels describing the correlation between the responses and the

actors were as follows:

w = −4.454 + 0.179T − 0.023CDCM − 0.067Cb + 0.191Cw

− 0.0004C2DCM − 0.006C2

b − 0.053C2w − 0.009CDCMCb

+ 0.023CDCMCw + 0.035CwCb (2)

able 4NOVA for the enrichment factor towards the permeation of water.

ource of variation DFa SSb MSc

otal corrected 20 0.821 0.041egression 6 0.816 0.136esidual 14 0.005 0.0004

ack of fit (model error) 8 0.005 0.001ure error (replicate error) 6 0.0004 0.0001

a DF, degrees of freedomb SS, sum of squaresc MS, mean square.d SD, standard deviation.* 5% significance level.

0.031

.

ˇ = 1.056 + 0.031T + 0.070CDCM + 0.055Cb − 0.190Cw

− 0.007C2DCM + 0.003C2

b + 0.030C2w + 0.005CDCMCb

− 0.023CDCMCw − 0.017CwCb (3)

The coefficients of the terms included in the models are notexact numbers, but terms which contain uncertainty due to theexperimental errors. The study of the coefficients can give an esti-mate of the effects of the factors on the responses. A positivecoefficient indicates synergistic effect, while a negative coefficient

Fvalue Ftabulated (˛ = 0.05)* Probability (p) SDd

0.203361.9 2.9 0.000 0.369

0.01910.1 3.8 0.006 0.008

0.019

V. García et al. / Journal of Membrane Science 338 (2009) 111–118 115

F he men

itDhmoccin

F5

ig. 3. Plot for relationship between observed and predicted (a) water flux through tumbers presented in Table 2.

ndicates an antagonistic effect. Eqs. (2) and (3) show that, withhe exception of the coefficients of the temperature term, and theCM quadratic term, the coefficients of the factors of one modelave opposite signs in the other. According to the models, theost important terms when describing the effect of the factors

n the water flux and enrichment factor are initial feed wateroncentration and temperature, and initial feed water and DCMoncentration, respectively. The presence of significant square andnteraction terms confirms the existence of quadratic behaviour andon-linear blending effects.

ig. 4. Contour plot for the effects of the initial feed concentration of water (Cw), DCM (CD

0 ◦C.

mbrane and (b) enrichment factor towards water. The numbers indicate experiment

3.2. Response surfaces analyses

From the empirical models described in Eqs. (2) and (3)response surface plots were developed, which can be usedfor a better understanding of the effect of the factors on theresponses. The 3D contour plots describe the variation of both

responses, the water flux through the membrane (Fig. 4) andthe enrichment factor towards water (Fig. 5) as a function ofthe mixture composition at the studied temperatures (30, 40 and50 ◦C).

CM) and n-butanol (Cb) on the water flux through the PVA membrane at 30, 40 and

116 V. García et al. / Journal of Membrane Science 338 (2009) 111–118

F M (CD

moswkaocttoceAiod[

mtipcitccqadfFcflpnlcTai

ig. 5. Contour plot for the effects of the initial feed concentration of water (Cw), DC

According to the contour plots the permeate flux through theembrane was positively affected by temperature. This common

bservation is due to the enhancement of the PV driving forceince the vapour pressure and hence the chemical potential increaseith temperature. Diffusion is also favoured because of the greater

inetic energy of the penetrating compounds and the larger avail-ble free volume to permeate through [24]. In addition, the viscosityf the feed liquid decreases with temperature due to weakenedohesive forces between the molecules in the liquid [25]. Therefore,he mass transfer is facilitated. Further, the influence of tempera-ure on the enrichment factor depends on the temperature impactn the sorption of all the species in the membrane and the relativehanges in their diffusion coefficient. Fig. 5 indicates the negligibleffect of the temperature on the enrichment factor towards water.n increase of water flux through the membrane and an insignif-

cant increase of the enrichment factor towards water were alsobserved by Veerapur et al. when separating water from water/1,4-ioxane mixtures by PV using PVA–zeolite T composite membranes26].

Additionally, according to Fig. 4 the flux of water through theembrane benefited from the increase of water concentration in

he feed. The flux enhancement was mainly due to the fact that anncrease in feed concentration caused a raise in activity and partialressure, hence enhancing the PV driving force. As for the otheromponents of the mixture, an increase in their feed compositionmplied a decrease in water flux. The flux decline was caused byhe main constraint of mixture designs. The total concentration ofomponents needs to be 100%. As a result the formulation factorsannot be manipulated completely and independently. In conse-uence, an increase of n-butanol and DCM concentration implieddecrease in water feed concentration, hence decreasing the PV

riving force. The decrease in water flux when decreasing the watereed concentration also indicated the lack of membrane swelling.rom the subplots of Fig. 4 it may be noticed that the initial con-entration of DCM needed to be highly altered to affect the waterux negatively. This observation suggested the DCM being the com-ound least affecting the response, probably caused by the DCMot permeating through the membrane. Eq. (2) also confirms the

atter observation as the coefficient of the initial DCM feed con-entration is the smallest of all the concentration linear terms.he effects of the interaction terms on the response were evalu-ted in the region of the contour plot where the terms involvedn the interaction are altered while keeping the third one con-

CM) and n-butanol (Cb) on the enrichment factor towards water at 30, 40 and 50 ◦C.

stant. As shown in Fig. 4, the interaction between n-butanol andDCM seemed to affect the response the least. The minor impactof the latter term compared to the other interaction terms is alsoreflected in Eq. (2). As for the other interaction terms, the waterflux through the membrane was increased by increasing the waterconcentration while reducing the DCM feed concentration. Thecolours of the plots in Fig. 4 suggest that the optimum regionfor obtaining the highest water flux though the membrane wouldbe at the highest water feed concentration within the studiedrange.

Fig. 5 indicates that the improvement of the enrichment factortowards water was achieved by the decrease of water concentra-tion in the feed. Further, the increase of the DCM concentration andn-butanol in the feed enhanced the enrichment factor. In principle,an increase in water feed concentration implies an enhancementof the water flux through the membrane and a decrease of thepermeation flux of n-butanol. As a result, the enrichment factortowards water should increase with the increase of water feed con-centration. However, the opposite effect was perceived, probablyas a consequence of the definition of the enrichment factor itself.The observed decrease may have been caused to a higher extendby the increase of the denominator of the ratio rather than by aneffect of the relative fluxes of the compounds on the enrichment fac-tor. Regarding the interaction terms, the interaction between bothorganic solvents seemed to be the least term affecting the enrich-ment factor. Eq. (3) also confirms the latter observation. The coloursof the plots in Fig. 5 suggest that the optimum region for obtainingthe highest enrichment factor towards water is at low water feedconcentrations and high concentrations of organic solvents withinthe studied range.

3.3. Optimal conditions and verification of the model

The last step of the RSM is to obtain the optimal conditions forthe removal of water from the ternary system by PV. An optimumPV dehydration process is the process that exhibits the maximumachievable flux of water through the membrane and enrichmentfactor towards water. Comparing Figs. 4 and 5 the competition

between responses becomes evident, i.e., improving one responsewill have an opposite effect on the other one. For optimisation aims,the software balances the global information of the model in termsof response surfaces, main effects and interaction among variablesto obtain the best conditions for the process as a whole.

brane

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V. García et al. / Journal of Mem

The optimal conditions were found at a feed temperature of9 ◦C and at an initial feed concentration of water, DCM and n-utanol of 6.64, 41 and 52.36 wt%. PV of the water/DCM/n-butanolystem with conditions close to the optimal, initial feed concen-ration of water, DCM and n-butanol of 6.51 ± 0.10, 38.57 ± 0.55nd 54.92 ± 0.49 wt%, respectively, were conducted. The water fluxbserved, 4.39 × 10−5 ± 0.20 × 10−5 kg m−2 s−1, was in the rangeredicted by Eq. (2): 4.04 × 10−5 to 5.07 × 10−5 kg m−2 s−1. Theesulted enrichment factor towards water, 17.95 ± 0.25, was verylose to those predicted by Eq. (3): 18.80–21.18.

Additional experiments with different conditions than the opti-al were carried out in order to further assess the validity of bothodels. When the PV of the mixture water/DCM/n-butanol with a

nitial feed concentration of about 15, 5 and 80 wt%, respectivelyt 50 ◦C, the water flux through the membrane and enrich-ent factor obtained were 6.94 × 10−5 ± 0.11 × 10−5 kg m−2 s−1 and

.01 ± 0.05, respectively. The experimental values observed wereeasonably close to the range predicted by the models; 7.10 × 10−5

o 8.51 × 10−5 kg m−2 s−1 for the water flux through the membranend 7.01–7.70 for the enrichment factor towards water. Conse-uently, the validity and adequacy of the models were verified.

. Conclusions

This study shows that the PVA–titanium dioxide membranes able to separate water from DCM and n-butanol by PV at dif-erent operating conditions. The membrane was concluded to bempermeable to DCM in the studied conditions. Further, RSM wasemonstrated to be effective and reliable in proposing models fortting the experimental data, predicting and finding the optimalonditions in the PV process. The water flux through the mem-rane was established to be positively affected by temperature and

nitial water feed concentration. Additionally, the enrichment fac-or towards water was concluded to be positively influenced byhe increase of the VOCs initial feed concentration. The optimalonditions established by RSM were a feed temperature of 49 ◦Cnd initial feed concentration of water, DCM and n-butanol of 6.64,1 and 52.36 wt%, respectively, which were confirmed experimen-ally. The results reported in this paper can contribute to further theevelopment of recovery of VOCs from waste streams.

cknowledgements

The authors would like to thank Ms. Auli Turkki for her assis-ance in conducting the experiments. The Academy of Finlandproject no. 111416), the Maj and Tor Nessling foundation (projecto. 2008394) and the Thule Institute are acknowledged for theirnancial support. Further, the authors would like to thank the GKSSorschungszentrum for generously supplying the membranes usedn this study and providing the SEM photographs.

ppendix A. Nomenclature

effective membrane area (m2)o constant coefficienti linear coefficientii quadratic coefficientij interaction coefficientP boiling point (◦C)

initial feed concentration (wt%)determinant

F degrees of freedomtabulated Fisher test critical valuevalue Fisher test calculated value

[

[

Science 338 (2009) 111–118 117

J permeation flux (kg m−2 s−1)m mass of permeate (kg)MS mean squareMW molecular weight (g mol−1)N number of experiments of the designp p-value, probabilityp0 vapour pressure of the pure component (kPa)Q2 response variation percentage predicted by the modelR2 coefficient of determinationR2

adj adjusted coefficient of determinationSD standard deviationSS sum of squaresT temperature (◦C)t experimental time interval (s)x liquid weight fraction (kg kg−1)Xi, Xj factor coded levelsY predicted responsey permeate weight fraction (kg kg−1)Z design matrix

Greek letterˇ enrichment factor

SuperscriptT transpose

Subscriptsb n-butanolDCM dichloromethanew water

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1 bran

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and Environmental Engineering at the University of Oulu.Her primary research areas include heterogeneous cataly-sis, advanced separation technologies, reactor separationunit and process design, environmental and green engi-neering, air pollution control engineering, and researchmethodology.

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Verónica García obtained her M.Sc. (Chemistry) degreein 2001 from the University of the Basque Country, Spain.Since 2003 she has been conducting her Ph.D. studies inthe Mass Transfer Process Laboratory, Department of Pro-cess and Environmental Engineering at the University ofOulu in the field of separation of volatile organic com-pounds by pervaporation.

Junkal Landaburu-Aguirre obtained her M.Sc. (Chem-

istry) degree in 2004 from the University of the BasqueCountry, Spain. Since 2006 she has been working as a Ph.D.student in the Mass and Heat Transfer Process Laboratory,Department of Process and Environmental Engineering atthe University of Oulu regarding the removal of heavy met-als by ultrafiltration.

e Science 338 (2009) 111–118

Eva Pongrácz is a Doctor of Science in Technology (Uni-versity of Oulu, Finland, 2002) and Doctor Universitatis inEnvironmental Economics (Budapest University of Tech-nology and Economics, Hungary, 1996). She is the Directorof the Centre for Northern Environmental Technology atOulu University, and Docent of industrial environmentalengineering.

Paavo Perämäki obtained his Ph.D. from the University ofOulu in 1992. He has been a professor of chemistry at OuluUniversity since 1993. His primary research areas includesample preparation and pretreatment methods for traceelement analysis and method development for trace andultra trace analysis utilizing atomic spectrometric tech-niques (ETAAS, ICP-OES) and ICP-MS. In his research hehas emphasized chemometric tools, especially statisticalexperimental design.

Riitta L. Keiski obtained her Ph.D. from the University ofOulu in 1991. Since 2001 she is professor in Mass and HeatTransfer Process Laboratory in the Department of Process


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